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Custom Packaging Inserts

Custom inserts and void fill that protect products and elevate unboxing. Die-cut cardboard, foam, and molded pulp inserts plus crinkle paper, tissue, and custom tape.

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custom packaging inserts printed with brand logo

Technical Specifications for Custom Packaging Inserts

Materials
Foam, molded pulp, corrugated, paperboard
Fit
Custom die-cut to product dimensions
Sustainability
Molded pulp and recycled options
Turnaround
8–12 business days standard

Materials

  • Die-cut corrugated
  • PE/PU foam
  • Molded pulp
  • Recycled crinkle paper
  • Tissue paper

Print & Finishing

  • Printed tissue
  • Custom tape print
  • Branded labels
  • Soy-based inks

Available Styles

  • Foam Inserts
  • Molded Pulp Inserts
  • Die-Cut Cardboard Inserts
  • Void Fill & Crinkle Paper
  • Tissue Paper & Wraps
  • Custom Tape & Labels

Common Uses for Custom Packaging Inserts

Businesses order custom packaging inserts for the applications below.

Fragile product protection

Multi-component product kitting

Premium unboxing presentation

Electronics cushioning

Custom Inserts & Void Fill Pricing & Order Quantities

50-249 units

Prototype and launch tier

250-999 units

Volume discount tier

1,000+ units

Best per-unit pricing

Exact pricing depends on dimensions, material, print, and quantity. Request a free quote for a precise per-unit price.

Industries That Order Custom Inserts & Void Fill

custom packaging inserts pairs well with die-cut box inserts across these verticals.

Guides for Designing Custom Inserts & Void Fill

Expert guides on custom packaging inserts — sizing, design, materials, and ordering.

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FAQ

Custom Inserts & Void Fill Questions

What insert material is best for fragile products?

For fragile items, die-cut foam offers the highest cushioning and a precise fit, while molded pulp is a sustainable alternative with good shock absorption. We recommend a material based on product weight, fragility, and your sustainability goals.

Can inserts be made from recycled or compostable materials?

Yes. Molded pulp inserts are made from recycled fiber and are recyclable and compostable, making them a popular eco-friendly alternative to foam.

Do you design inserts to match my box?

Yes. We design inserts to the exact interior dimensions of your box so your product is held securely and presents well when the box is opened.

Can inserts be designed for automated pack-out lines?

Yes. We design cavity geometry and nest behavior for hand pack or automated lines. Share line constraints early so insert pick-and-place and box opening orientation are compatible.

What is the difference between void fill and a precision product insert?

Void fill blocks movement in oversized shippers; precision inserts cradle exact product geometry for presentation and fragility control. Many programs use both—a fitted insert inside a right-sized mailer.

Products Related to Custom Inserts & Void Fill

Brands ordering custom packaging inserts often compare these formats before requesting a quote.

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