E-commerce & DTC
Branded unboxing that gets shared
Explore E-commerceShipping & Fulfillment
Custom Poly Mailers
Custom poly mailers and bubble mailers for apparel and soft goods. Lightweight, tear-resistant, and printable, with recycled and compostable options.
Technical Specifications for Custom Poly Mailers
- Material
- Coextruded poly, recycled poly, compostable film
- Thickness
- 2.5 mil to 4 mil
- Closure
- Permanent self-seal + tear strip
- Turnaround
- 8–12 business days standard
Materials
- Coextruded polyethylene
- Recycled poly
- Compostable mailer film
- Bubble lining
Print & Finishing
- Flexographic print
- Full-color
- Single-color logo
- Compostable-safe inks
Available Styles
- Standard Poly Mailers
- Bubble-Lined Mailers
- Recycled Poly Mailers
- Compostable Mailers
Common Uses for Custom Poly Mailers
Businesses order custom poly mailers for the applications below.
Apparel and fashion shipping
Soft goods and textiles
Lightweight e-commerce orders
Returns-friendly dual-seal mailers
Poly & Bubble Mailers Pricing & Order Quantities
100-499 units
Launch tier
500-2,499 units
Volume discount tier
2,500+ units
Best per-unit pricing
Exact pricing depends on dimensions, material, print, and quantity. Request a free quote for a precise per-unit price.
Industries That Order Poly & Bubble Mailers
custom poly mailers pairs well with custom printed poly mailers across these verticals.
Subscription Boxes
Consistent supply, custom inserts, seasonal flexibility
Explore Subscription BoxesRetail & CPG
Shelf-ready formats built for planogram compliance
Explore Retail & CPGFAQ
Poly & Bubble Mailers Questions
When should I use a poly mailer instead of a box?
Poly mailers are ideal for non-fragile soft goods like apparel and textiles. They reduce dimensional weight and shipping cost while still offering a brandable surface, whereas boxes are better for rigid or fragile products.
Do you offer recycled or compostable poly mailers?
Yes. We offer mailers made from recycled polyethylene as well as certified compostable mailer film for brands prioritizing sustainability.
Can poly mailers include a returns seal?
Yes. Dual-seal mailers include a second adhesive strip so customers can reseal and return items easily, improving the post-purchase experience.
Guides for Designing Poly & Bubble Mailers
Expert guides on custom poly mailers — sizing, design, materials, and ordering.
Buying Guide
Types of Mailers Compared
Types of mailers explained — corrugated mailer boxes, poly mailers, bubble mailers, mylar bags, and subscription box formats. Sizes, MOQs, and when each wins.
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Custom Packaging Bags Guide
Custom packaging bags compared — paper, kraft, and poly mailers for retail, ecommerce, and food brands. MOQs, print methods, and format fit.
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Custom Apparel Packaging Guide
Custom packaging for clothing and custom apparel packaging — mailer boxes, poly mailers, tissue, and shipper combos for DTC and wholesale apparel brands.
Products Related to Poly & Bubble Mailers
Brands ordering custom poly mailers often compare these formats before requesting a quote.
Ready to Order Poly & Bubble Mailers?
Get a custom quote in minutes. No commitment, no pushy sales calls. Just great packaging at a fair price.
- Packaging specialists
- Response within 2 hours
- No obligation quote