Custom Packaging Questions, Answered

BoxYourBrand supplies custom mailer boxes from 50 units for small businesses. Read the full guide: https://boxyourbrand.com/resources/blog/where-to-order-custom-mailer-boxes-low-moq/

Yes. You can combine multiple products and SKUs in a single order. Your quote will itemize pricing for each line.

Yes. Reorders of an existing approved design are faster and often qualify for volume pricing as your quantities grow.

Start with a free quote. Once you approve pricing and a digital proof, we move your order into production.

Yes. Every account is assigned a representative who handles quotes, proofs, reorders, and rush requests.

Some custom die-cut formats include a one-time tooling fee for the cutting die. Your quote itemizes any setup costs up front with no surprises.

Yes. We offer inventory and scheduled-release programs for subscription and CPG customers who need consistent monthly supply.

Single-wall corrugated has one fluted layer and suits most retail and e-commerce shipping. Double-wall adds a second fluted layer for heavier or fragile items with higher burst strength.

Most retail cartons use 16pt to 18pt SBS. Lighter products can use 14pt; premium or heavier items use 20pt-24pt. We recommend a caliper based on your product.

We offer common flute profiles including B, C, E, and combined BC/EB double-wall, each balancing cushioning, print surface, and stacking strength differently.

A rigid box is built from thick greyboard wrapped in specialty paper, creating a sturdy, non-collapsible structure that communicates premium quality.

Yes. We print full CMYK and can match spot colors (including Pantone references) to keep your brand consistent across runs.

Yes. Free dieline templates are available for all formats so your designer can lay out artwork accurately.

Yes. Our in-house design team helps at no extra cost. Send your logo and brand assets and we handle layout and dieline prep.

We accept print-ready vector files (AI, PDF, EPS) and high-resolution raster files. Our team will confirm specs and flag any issues before printing.

Yes. Interior printing is popular for mailer boxes and elevates the unboxing experience. We print full color on inside and outside surfaces.

Available finishes include gloss and matte lamination, soft-touch coating, spot UV, foil stamping, and embossing or debossing.

Yes. A digital proof is always included free of charge. Physical samples ($25, ship within 5–10 business days) are available before full production.

You typically receive a digital proof within 24 hours of submitting artwork.

Start by downloading our free dieline template for your box style, then lay out artwork in Illustrator or InDesign using the panel guides. Export print-ready AI, PDF, or EPS files and submit for a digital proof before production. Prefer hands-off? Our in-house team prepares dielines and layout from your logo at no extra cost — see the custom packaging guide for the full design workflow.

Canva works well for mockups and concept layouts, but production requires print-ready vector artwork on an accurate dieline with correct bleed and panel orientation. Export from Canva as PDF and our team can review fit, or send brand assets and we handle production-ready layout at no extra cost.

Professional packaging design typically uses Adobe Illustrator, InDesign, or Esko tools for dieline-accurate artwork. We accept print-ready AI, PDF, and EPS files and provide free dieline templates for all formats so your designer can work in the software they already use.

AI tools can generate layout concepts, pattern ideas, and rough panel compositions quickly. Production still needs human review for dieline accuracy, bleed, regulatory copy placement, and print color management. Use AI for brainstorming, then finalize artwork on our dieline or with our included design support before approving a proof.